7 Deadly Sins – Common Faults Lead To Fire Door Failure In Less Than Five Minutes

A fire door test which replicates the seven most common defects spotted in social housing flats and apartments shows just how quickly those doors will fail if incorrectly specified and installed.

As part of Fire Door Safety Week (25 September – 1 October), the BWF-Certifire Scheme has released a dramatic video of a fire door burn test.

The video compares two almost identical fire doors with the same fire rating – FD30, meaning the door should provide at least 30 minutes of protection. This is the most common integrity rating for UK fire doors.

One door is correctly specified and installed, but the other has a series of faults which are frequently identified:

1. The door is secured with only two, non-fire rated, standard hinges (For a standard height fire door, a minimum of three hinges should be installed to prevent the door from warping in a fire.)

1. There are excessive gaps between the side of the door and the frame. (The gaps around the door should be less than 4mm once the door is shut.)

1. Intumescent and smoke seals are missing. (These are vital to the fire door’s performance as they fill the gap between the door and frame when the door is closed.)

1. The door has a non-fire rated letter plate. (Letter plates must be suitable for use on the specific fire door and detailed on the fire door certificate as a compatible component. Letter plates must also be fitted in the correct location within the fire door leaf and fitted with the correct intumescent protection and fixings.)

1. The air transfer grille does not have an intumescent block fitted inside.

1. Intumescent edge protection is missing around the glazing bead.

1. A non-fire rated panel was installed above the door.

The video shows the incorrectly specified fire door failing long before the 30 minutes it should last, highlighting the importance of correct fire door installation and maintenance. Without the protection of intumescent interlayer and intumescent seals, the faulty door allows smoke to pour through the gaps after just four and a half minutes.

Hannah Mansell, BWF technical manager and spokesperson for Fire Door Safety Week, says:

“This test is not an academic exercise. This is about life and death. Just imagine being in front of a faulty fire door, relying on it to buy you time to be saved from a fire, and seeing it fail before your eyes.

“Fire doors are in almost every building where we work, live and sleep and they are often never given a second thought. But they must be specified, fitted and maintained correctly with compatible components that have been third-party certificated. This is the only way to ensure that the fire door performs to its intended fire rating. Every tiny detail and every split-second counts.”

All BWF-Certifire members offer third-party certificated fire doors and components that have been rigorously assessed and audited. Through the scheme approximately 2.5 million fire doors are tested and certified each year.

This year’s Fire Door Safety Week campaign is raising awareness of the critical role of third-party certificated fire doors in high-rise buildings, houses of multiple occupancy and other types of shared accommodation.

Find out more about Fire Door Safety Week and how to get involved at: firedoorsafetyweek.co.uk

A chat with an industry friend of mine inspired this post. It was about fitters and where to find them. Turns out it’s not the easiest job in the world to find a fitter these days. Who knew?

We agreed that the talent pool of available fitters in our industry is actually more like a talent bath, soon to become a talent bowl. There seems to be less and less skilled workers out there available to installers who are wishing to grow and push on.

I won’t mention this person’s name or the company they work for as I don’t want to compromise them in any way, but their offering to potential new fitters was a gold mine. Employed for a start on PAYE, van provided, tools provided and yearly wage comfortably above the UK average. So literally everything paid for, just turn up, fit, go home. And yet this friend of mine can’t find the people to fill that position. Madness.

But, I think it might be the right approach. If installers want to attract the best people to their companies, their offering needs to be good.

Job security

There is no such thing as a 100% secure job in this world. But an employed position is more secure than a self-employed position in the window and door industry. I applaud my mate for offering the package that they do for their future fitters. If I was an installer looking for work or a change of company that would be a very good deal for me.

We all know that our industry has a severe shortage of skilled people that is only getting worse. In fact I don’t think we’re that far away from full blown break down. The country has been promised a swathe of three million new apprentices, but even if that does happen, how likely is it that a big enough proportion are going to come the window industry’s way? Probably not that many, we’re not the most attractive prospect historically.

That is why I think installation companies offering more quality employed positions might be a good way to attract new people to our sector. I understand that this is going to cost installers more. PAYE costs. Vans cost. Tools cost. Insurance cost. And so on and so on. That is why self-employed installers have been cheaper for installers. They generally bring their own van, tools, insurance etc. But these are not secure positions. When the work dries up they have to move on elsewhere.

You don’t build company loyalty that way, not often at least anyway. By offering fitters paid positions, with vans, tools and insurance provided, you show them that they become a true member of your company, looked after with the same perks as everyone else. All they need to do is focus 100% on the job in hand and do some blinding work, knowing they’re going home with guaranteed pay and job security.

Radical change needed

I personally don’t believe the Government is going to come anywhere close to their three million apprentice target. Even if we only get a third of that, I don’t think the window industry is going to get enough of the wedge to fill the positions many of us badly need. So we’re going to need to get creative if we’re going to attract the skilled labour we need.

Employment should be one of those major changes. And it really would be a major change. I would hazard a guess that most installation companies still use self-employed fitters. You can see why. They’re adaptable and expendable depending on the levels of work. Installers can hire and fire at will to a point. This has gone on for years and is hasn’t really created an impression of longevity within our sector.

I think we are due for a complete change as to how the installation sector in fenestration views employment and fitters. If we are to attract a new generation of people, and especially in an age where people expect at least some level of job security, employment of fitters must now be considered.

Question is, are installers ready to put their hands in the pockets and approach employment of fitters in a different way in bid to attract the better talent? My bet is no. But I could be wrong!

One of the UK’s leading manufacturer and distributor of two of the Industry’s highest performance warm edge spacers, Thermoseal Group, is due to showcase its Thermobar and Thermoflex spacer systems on Booth D23 in Pavillion 7 at the Vitrum Exhibition, Fiera Milano, Milan from 3^rd to 6^th October 2017.

The Vitrum Exhibition is a leading international glass manufacturing trade event in Italy which presents cutting edge techniques and technologies in the glass and glazing industry.  As a supplier of two of the highest performance warm edge spacers in the worldwide market, Thermoseal Group will present its flagship brands with its unique orange and green Thermobar and Thermoflex branding to stand out amongst the crowd.

Thermoseal Group’s Sales Director Mark Hickox, tells us:  “The Vitrum exhibition is a great place for us to work in support of our dedicated Italian distributors CIV Systems.  At the last show we received a multitude of enquiries from a range of interested distributors and insulated glass sealed unit manufacturers from various countries across Europe and even some from South America and Asia.

“The devaluation of the Sterling following the post-Brexit vote makes our products more favourable for export customers and with trials of both Thermobar and Thermoflex on the majority of leading automated machinery being a success, we are set to supply products to meet most manufacturing requirements.

“Come and see us at the show where we will have a range of product samples including samples of our latest editions to the Thermobar Interbar and Thermobar Duplex Systems in a variety of sizes.  Our newest editions are 6mm x 18mm, 11.5mm x 22mm and 15.5mm x 22mm sizes in black, grey and white.”

To find out about Thermoseal Group and its comprehensive range of insulated glass components and machinery for glazing manufacture, call +44(0)121 331 3950 or visit www.thermosealgroup.com.  For full information about the Group’s warm edge spacers see www.thermobarwarmedge.com and www.thermoflexwarmedge.com.

Easi-Dec, the working at height safety specialist, has supplied Everest with 72 Roofline systems to provide installation teams with what it says is a ‘safe, efficient and cost effective solution for accessing roofline level when carrying out gutter, soffit and fascia replacements’.

Having approached Easi-Dec about its Roofline system, the Everest health and safety and purchasing departments received numerous product demonstrations with the Easi-Dec team visiting Everest branches and existing projects to highlight how its system can accommodate different types of properties. Reportedly impressed by the safe, easy to use and cost-effective system, Everest placed an order for 72 Easi-Dec Roofline platforms.

The Easi-Dec system allowed trained operatives to erect the access equipment on the day of the installation and remove it upon completion, which caused less disruption to customers. The system removes the need to appoint external scaffold companies on some installations. Its individual platforms can also be used on window replacement contracts which offer further flexibility with the equipment.

Andy Hunter, health & safety executive at Everest, said: “The Easi-Dec Roofline system is well known within our industry and it not only offers a cost effective solution, but it also does not compromise on safety.

“We purchased a significant amount of Easi-Dec equipment and as a result, we worked closely with the company to deliver 72 training sessions around the UK in a very short space of time. The service was excellent and the delivery of the equipment and training ran without any issues. It was an absolute pleasure to deal with all of the team at Easi-Dec and I could not recommend them highly enough.”

Easi-Dec Roofline is a modular system, incorporating one or more Easi-Dec platforms linked securely with Easi-Dec Catwalk to form a continuous fully-guarded platform. It has been designed to provide simple, rapid access to roofline level by eliminating the time constraints of erecting scaffolding and can reportedly be set up in less than 30 minutes. The 8m Roofline system comprises two Easi-Dec platforms and a catwalk. It features telescopic legs that provide height adjustment in 30mm increments and can even cope with sloping ground. With a comprehensive range of accessories, Easi-Dec Roofline is said to offer numerous benefits and is reportedly able to ‘overcome a wide variety of challenging access situations’.

The Roofline system is available with a standard leg height of 3.3m -5.5m, with alternative leg lengths also available, enabling workers to cover the majority of properties, ranging from 2.34m (typical bungalow) up to 6.8m (two storey town house).

www.easi-dec.co.uk

The post Easi-Dec supplies Everest with 72 Roofline systems appeared first on Glass & Glazing Products Magazine (GGP).

After putting the finishing touches to one of the industry’s most exciting profile launches this summer, Deceuninck announces that its new grey substrate will be ready to order from 2^nd October. Already one of the market leaders in coloured PVC-U windows and doors, this latest #bestinclass innovation is a further testament to Deceuninck’s commitment to keeping its customers ahead of value-added market trends. Adding to the 26 colourways already available from stock, the new RAL 7021 (Black Grey) substrate, will help PVC-U fabricators and installers compete against aluminium.

Deceuninck MD Rob McGlennon comments: “Grey is a popular contemporary colour choice, architecturally for the commercial market but also increasingly in the retail arena. So, the new profile option is now available across our range of casements (including flush sash), tilt-and-turn and fully reversible windows, as well as for residential, French and patio doors. A great example is the combination of the new grey substrate with our smooth anthracite grey foil finish – the pairing of which provides a direct comparison to aluminium windows and doors, but with significant thermal efficiency and cost benefits.

“One in four windows in the UK are now coloured, and Deceuninck predicts that within five years, colour will represent 50% of our market. By offering this new grey substrate Deceuninck is reinforcing our position as leaders in colour for now – and the future.”

Contact Deceuninck today for more information about the grey substrate on 01249 816 969 or visit www.deceuninck.co.uk

Eurocell has announced the new Lusso orangery-style roof system, which adds style and value to conservatory offerings and completes the Eurocell roof range. Comprising highline gutter and internal pelmet components, Lusso is a modern take on traditional roof design, offering an on-trend orangery effect from standard components – and without all the extra building work or added cost of structural work to ensure the conservatory can take a ‘fuller’ roof.

The deep sculptured design of the highline gutter adds a touch of class and character to a ‘normal’ conservatory roof, while neatening up the drainage details, without a visible gutter and brackets running horizontally.

Not only does Lusso bear a close resemblance to the real thing, down to its deep perimeter roof and period details; but it’s also a lightweight, prefabricated system that’s quick and easy to install onto new roofs and can be retro-fitted to existing roofs. With a striking depth of up to 413mm, the Lusso pelmet provides an ‘intelligently-designed’ box section that houses up or down LED lighting in stainless steel, aluminium, chrome, black or white.

All the interior trim and cladding screws neatly onto the aluminium frame, giving a clean look with minimal need for plastering or other making good. A thermal break in the ring beam protects against heat loss and condensation so obviating the need for extra insulation.

By conferring a stylish orangery style look to conservatories, Lusso allows them to be matched to a wider range of house styles with colour-matched trims and accessories, a choice of lighting kits and rooflight pitches from 15° to 35°.

Lusso joins the original Eurocell conservatory roof system, the leading Equinox solid roof system and the highly successful Skypod range of lantern roofs, to offer the trade and homeowners a quality roofing solution, whatever their preference in garden room living space.

Lusso is available for fabricators to buy in bar length components.

For more details, visit www.eurocell.co.uk/lusso or contact the customer care team directly on 0800 988 3047.

Picture above: (L2R) Laura, Terry & Helen Richardson

In what marks another major investment, one of the UK’s fastest growing fabricators has opened its third factory.

The TWR Group’s acquisition of its new 17,000-sq. ft. factory comes only one year after the company opened its 25,000-sq. ft. premises in Peterlee.

The latest factory – which is next door to its HQ in Peterlee – has been acquired by TWR to house production of its recently launched eternAL bi-fold door, a popular system aimed at helping installers capitalise on demand for premium aluminium systems.

The factory will also be used to house the production of the dual-colour production facility, which will be operational from January 2018.

eternAL offers superior aesthetics and excellent security, as well as market leading weather performance. The doors can be installed in domestic and commercial projects and are designed with installers in mind to help them complete jobs quickly and efficiently.

TWR is currently manufacturing around 85 bi-folding doors per week; and company founder and Managing Director Terry Richardson says the new factory will kick production into overdrive.

He comments: “The new factory represents another milestone in the group’s history and is a product of the success we are having as a company. It’s amazing to think that only a year ago we opened our second factory and now here we are with another major investment. We have big plans and anticipate more growth and investment in the coming months and years.”

The new factory follows the roll-out of several new products and investments over the past 12 months. Last year TWR brought Stratus Roofs and Warmcore to market.

The company also invested in a state-of-the-art colour facility – which enables customers to receive dual-coloured aluminium bi-folding doors record fast lead times.

When opened, the factory will become TWR’s third manufacturing site, joining the existing 25,000 sq. ft. factory in Peterlee and its longstanding and original factory in Sunderland, where TWR manufactures REHAU PVCu windows and doors, Stratus aluminium lantern roofs and Warmcore.

For more information please call 0191 565 2200 or email info@twrbifolds.co.uk

Cambridge based Mighton Products has announced Jim Herrington as its Marketing Director.

“Jim joins us from the Telecoms industry and has varied experience working on a range of prestigious projects and events, including a major project for the 2012 Olympics,” explained Mighton Chairman Mike Derham. “Jim’s an award winning Chartered Marketer with rich experience and in-depth knowledge, gathered from several sectors, which puts him in a great position to creatively lead our Marketing department and help drive the Mighton brand forward. We are very pleased to welcome him on board.”

Herrington commented: “It’s a great opportunity to join a well-established professional team who have put in some fantastic work to date. Because of the strength of the foundation that has already been built, we’ll be looking at a number of different activities where we can target key areas, which I expect will have a notable impact on the business. Mighton has reached an incredibly interesting point in terms of its growth and I am excited to be joining the company at this time to help take things to the next level.”

A revolutionary new coating from Saint-Gobain Building Glass will enhance the method of glass processing by transforming coated glass into more durable and robust products at no extra cost.

SGG EASYPRO has been developed to enhance the robustness of Saint-Gobain’s “to be tempered” SGG COOL-LITE II products which are primarily used to deliver high performance solar control.

Adrian Adams, Facades Market Manager at Saint-Gobain Building Glass said: “Traditionally high performance glass coatings can sometimes be vulnerable to damage at numerous stages of the supply route such as during transport, unloading or whilst handling and processing. SGG EASYPRO is a coating innovation that provides added protection to the SGG COOL-LITE II range during those critical stages. This added protection helps provide our customers with the confidence that our SGG COOL-LITE II range of products are more durable and robust with a coating that is unique to the UK market.”

SGG EASYPRO is able to protect the SGG COOL-LITE II solar control coating against issues such as mechanical damage and ageing up until the tempering phase of production. The SGG EASYPRO coating remains on the glass and is simply burnt away during the actual tempering process, leaving behind a high quality SGG COOL-LITE II product as it exits the tempering furnace.

Adrian Adams continues: “SGG EASYPRO helps increase product durability and productivity at no additional cost to our customers. The SGG EASYPRO product also features a number of other benefits that can help reduce waste and enhance productivity with faster tempering cycle times.

“We are constantly innovating our products and services and exploring new ways to enhance our customer’s experience. SGG EASYPRO significantly improves the handling and processing abilities of our products to help provide our customers with greater confidence and value. We believe that the SGG EASYPRO coating could ultimately revolutionise the way that glass coatings are produced and processed in the future.”

Contact Saint-Gobain Glass on 01977 666118 to see how SGG EASYPRO can start benefiting your business uk.saint-gobain-glass.com/